Igbt testing procedure pdf download

But these losses can be minimized through optimization and rigorous measurement of design parameters related to power efficiency. Igbt or insulated gate bipolar transistor is a device that combines the metal oxide semiconductor field effect transistormosfet gate driving characteristics with the high current and low saturation voltage of bipolar transistor. The most important parasitic components that influences switching performance are shown in this model. With a multimeter set to check diodes, check across the c1. View and download miller electric 156 114 owners manual online.

For the characterization we use pt trench igbt as well as spt igbt. Lemsys pro acdc family range and trd, trs, trds equipement family. With a multimeter set to check diodes, check across the c1c2 e1 junction. An fem finite element method analysis was also performed at the same time. Cn102156253a doublepulse test method for igbt module. The above one is a simple transistor tester circuit. Change the probes, you should see a diode drop on the meter. How to test an igbt using multimeter electronics post. A large stress was found to be generated in the area surround. See warnings in the manual of the unit under test before proceeding. This book will provide students of power electronics with valuable information about the main contemporary power semiconductors and the applications in which they are used, while development engineers. Reverse the meter connections to the transistor and verify that both pn junctions do not conduct. For this design, no particular restriction concerning current and voltage ratings for testing power igbt components exists.

It should have battery voltage of less than 20v a typical. Pdf voltage sourced converter vsc highvoltage direct current hvdc is moving to higher dc voltage and capacity, such as 500 kv3000 mw. Before starting this procedure, ensure that the capacitors are fully discharged by measuring the dc voltage on the dc link rectifier side. Most manufacturers igbt devices are 100% tested before shipping and guaranteed to meet the published parametric data. With multimeter in diodecheck mode, the collector to emitter. Failure mechanisms of insulated gate bipolar transistors. Failure mechanisms of insulated gate bipolar transistors igbts nathan valentine, dr. Igbt discrete situated itself as the market leader through groundbreaking innovation and application focus. Igbt gate driver reference design for parallel igbts with. To test an igbt with multimeter, the meter should be used in diodechecking mode. How to check an igbt electrical engineering stack exchange. Igbt short circuit safe operating area soa capability and testing today igbt modules are the most widely used devices in a variety of power electronics applications due to their low loss and intrinsic protection features.

Many designers view igbt as a device with mos input characteristics and bipolar output characteristic that is a voltagecontrolled bipolar device. Sutrisno, fault detection and prognostics of insulated gate bipolar transistor igbt using knearest neighbor. It is characterized by fast switching and high efficiency, which makes it a necessary component in modern appliances such as lamp ballasts, electric cars and variable frequency drives vfds. Design considerations for using igbt modules in inverters. Evaluate power device efficiency with doublepulse testing. Dynamic switching test technology for igbt chip under high. The importance of correct igbt module mounting procedures. Cn102156253b doublepulse test method for igbt module. Explanation of the igbt modules failure mode and methods of checking for electrical characteristics during breakdown. Igbt ilscp24 installation and operation manual pdf.

Warning igbt modules are very sensitive to esd electro static discharge. Performance and reliability testing of modern igbt devices. Procedure for testing the igbt in the centric warning. Pdf the insulatedgate bipolar transistors igbt and. The igbt must be uniformly clamped across the whole electrode surface and the clamp force must be within the datasheet limits. Remove the two screws from the bottom of the rack figure 21. Igbt module characteristics before system debugging, especially for testing igbt and corresponding diode characteristics under different load conditions based on bridge topology. Igbtct60amdatasheet short out g1 to e1 and g2 to e2. The matter will be the dielectric aspect in the case of high voltage testing. The preferred test method to measure the switching parameters of mosfets or igbts is the doublepulsetest method. For the test procedure you will need a multimeter that is capable of measuring resistance and has a diode check symbol for testing diodes. Igbt ilscp24 installation and operation manual pdf download.

A collectoremitter junction test and a gate oxide test. It should have battery voltage of less than 20v a typical unit using 9v battery is alright. Pdf several accelerated test methods exist in order to study the failures mechanisms of the high power igbt modules like temperature cycling test or. Most manufacturers igbt devices are % tested before shipping and equipment requirement dmm with diode check mode and battery voltage less than. Test the input and output signals in the power supply function design, signal waveform and main parameters. Simple transistor tester circuit for bipolar transistors. Igbt ct60amdatasheet short out g1 to e1 and g2 to e2. Or, directly access the download page through the following url.

Procedure for testing the igbt and relays in the centric. On and off of the tested igbt module can be controlled by adding a driving positive voltage and a negative voltage between the grid and the emitter of the tested igbt module. An igbt module that has been found to be faulty can be checked by testing it on a transistor characteristics measuring device called a transistor curve tracer. In all applications where igbt modules are used, failure events can occur leading to high fault currents. The aim of this paper is to develop a prognostic technique for. The invention belongs to the technical field of power semiconductor devices, and particularly relates to a doublepulse test method for an insulated gate bipolar transistor igbt module. All igbt modules should be corectly fitted to a suitable heatsink to ensure that heat can be taken away from the module and therefore ensure the tjmax maximum junction temperature of the igbt is not exceeded. The insulated gate bipolar transistor igbt is a step1 igbt testing with multimeter. With the module out of circuit, remove the conductive foam and short the gate to the emitter. Provides fully automated power testing cycling simple touchscreen user interface for mosfet, igbt and generic twopole devices up to 3 simultaneously records diagnostic information during test. In this circuit, we have used two leds for displaying the condition. An201105 industrial igbt modules explanation of technical information ifag ipc aps. Fundamentals of mosfet and igbt gate driver circuits figure 2.

The punchthrough igbt used the epitaxial wafer and the carriers were highinjected from the collector side to obtain the low on state voltage. We generally do not recommend retesting by the customer because of the potential of damaging the device. The insulated gate bipolar transistor igbt is a minoritycarrier device with high input impedance and large bipolar currentcarrying capability. Switching losses are inevitable in any power device. Only the igbt testing is presented here for brevity. Those that know what an igbt is, know what a psu is, know what a megger is, know where the ge is. An application note for an igbt failure check process. Igbt discrete is subdivided in discrete igbt with antiparallel diode, discrete igbt without antiparallel diode, 600 v 1200 v ultra soft diode and 650 v rapid 1 and rapid 2 diode.

The design procedure, including considerations of reliability, measurement, and cooling, for a 5 kw flexible power. This video will show you the proper way to test if an igbt is functioning properly. The importance of the correct mounting procedure for igbt modules should not be underestimated. Industrial igbt modules application note an 20 explanation of technical information 2 1105 v1. Tektronix 576 type curve tracer as an example, the test procedure is given in the following process. Igbt and frd fast recovery diode chips are mounted on one side of the aln aluminiumnitride or alumina dcb direct copper bonded substrate using lead free solder. Fundamentals of mosfet and igbt gate driver circuits. Lemsys proposes a wide range of testing solutions, from wafer level to complex power modules, including chip devices, dbc substrates and discrete devices.

If the turn off delay of a large igbt is perhaps 1500ns at max temperature, with a propagation delay through the galvanically isolated gate drive circuit of 500ns worst case, with a worst case motion control engine interrupt of 2000ns and a current transducer settling time of 1us, the igbt in the circuit must then be able to withstand. Failure mechanisms of insulated gate bipolar transistors igbts. Testing igbt leakage current by using a test jig using 9 volt batteries. Upon a desat detect, a mute logic immediately blocks the output of the isolator and initiates a softturnoff procedure, which disables outh and reduces the voltage at outl over a minimum time span of 2. The dcb is also soldered to the copper or aluminium. Connect the emitter and the gate pin of igbt to c and e plugs in the probe terminals of the.

In this work, the physicsbased electrothermal leturcqpalmer igbt model, which has been proven, different conditions to validate the model accuracy. Igbt short circuit safe operating area soa capability. Pnp test procedure connect the meter leads with the polarity as shown and verify that the base toemitter and base tocollector junctions read as a forward biased diode. An201105 industrial igbt modules explanation of technical. Testing dual igbt modules of amperis battery discharger. Pdf test setup for accelerated test of high power igbt modules. With a multimeter set to check diodes, check across the c1c2e1 junction. In this device, lower resistance can be obtained even at high current because of the conductivity. Miller electric 156 114 owners manual pdf download. Figure 3 shows the results of measurement with the photoelastic camera of the distribution of stress generated between the igbt module and fin. The insulated gate bipolar transistor igbt is the most used semiconductor switching device due to its advantage of lower onstate voltage in comparison with the mosfet at voltage levels above 800 v, and low conduction losses in comparison with the bipolar transistor.

This type of igbt testing procedure for amperis battery discharger is not complete, because in order to verify the complete efficiency of these modules its necessary to test them in real operating conditions however, this procedure is useful for a rapid passfail test. View and download igbt ilscp24 installation and operation manual online. The insulated gate bipolar transistor igbt is a semiconductor device with three terminals and is used mainly as an electronic switch. A read is counted each time someone views a publication summary such as the title, abstract, and list of authors, clicks on a figure, or views or downloads the fulltext. Technologies, driver and application the aim of this book is to give the reader an understanding of the specific fundamentals of igbt in conjunction with their application.